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Mechanical engineering launches overhauled lab courses

ON THE BALL: Rochester students apply statistical tools to predict where metal balls will land when shot through a spring-loaded launcher during a newly revamped upper-year engineering course, ME 240: Fundamentals of Instrumentation & Measurement. (人妻少妇专区 composite image / J. Adam Fenster)

Faculty members work with industry advisors to modernize hands-on aspects of the department鈥檚 curriculum.

In Hopeman Hall, third-year mechanical engineering students barrage graphite paper repeatedly with small metal balls shot from spring-loaded launchers. The activity鈥攑art of Professor Douglas Kelley鈥檚 ME 240: Fundamentals of Instrumentation & Measurement class鈥攍ooks fun, but it鈥檚 also teaching the students important lessons about repeatability and statistics.

鈥淚t鈥檚 good to get out of the lecture halls,鈥 says Cole Senecal 鈥24. 鈥淭he hands-on approach makes it a little easier to conceptualize some of the things we鈥檙e learning.鈥

The class is one of two upper-level lab courses鈥攖he other is Associate Professor 鈥檚 ME 241: Mechanics Laboratory鈥攖hat the recently revamped to incorporate modern engineering methods and scale to meet growing enrollment demands.

Two students lean over a mechanical engineering lab bench with various instruments and tools in the foreground and two other students in the background.
FEEL THE VIBRATION: Junyi Lin 鈥25 (left) and Cady Brunecz 鈥25 examine the vibrational spectra of ball bearings to determine their damage during the vibrations and frequency analysis lab portion of Doug Kelley鈥檚 200-level mechanical engineering course. (人妻少妇专区 photo / J. Adam Fenster)

鈥淥ur department has long been proud of the rigor and depth of our upper-level laboratory courses. But given the growth of engineering enrollment in our department and nationwide in the last decade, we wondered if it was time for an adjustment,鈥 says Kelley.

Led by chair and fellow professor , the department聽consulted with its program advisory board composed of industry-connected alumni about ways to build a stronger foundation for students in applied engineering methods. The faculty agreed that existing labs were valuable and superior to many offerings elsewhere, so they didn鈥檛 want to make changes that compromised the quality of the curriculum.

By providing more structured courses and updating equipment, the department was able to strike a good balance of preserving what worked and freshening things up. The students are now using revitalized procedures and new gear including thermal cameras and thermocouples, microphones and ukuleles, launchers, strain gauges, amplifiers, motors, controllers, and data acquisition equipment.

Three mechanical engineering students stand around a table and conduct experiments during a repeatability and statistics lab.
SPRING-LOADED FLING: (clockwise from bottom) Luke Lawson 鈥24, Jake Gonzales 鈥24, and Cole Senecal 鈥24 take part in the repeatability and statistics lab exercises of ME 240 in Hopeman Hall. 鈥淭he hands-on approach makes it a little easier to conceptualize some of the things we鈥檙e learning,鈥 says Senecal. (人妻少妇专区 photo / J. Adam Fenster)

鈥淭he entire overhauling process proved the importance of the interaction between our program advisory board and the faculty,鈥 says Perucchio. 鈥淭heir input during the initial stages of creating the new ME 240 lab course helped us quite a bit in selecting the labs and the experiments which would be consistent with the needs of modern industry.鈥

Kelley says the process was highly collaborative.

Professor spearheaded the early process and brainstormed new equipment to include. Muir, Kelley, and Shang fleshed out ideas and identified lab exercises that fit the learning objectives, with input from colleagues including Assistant Professor , Assistant Professor , and Senior Technical Associate Christine Pratt. Alexander Prideaux was hired to help finalize the lab procedures, build equipment, and make enough copies to run the course. Assistant Professor has been co-teaching the Fundamentals of Instrumentation & Measurement course since it was introduced in the spring.

Mechanical engineering student in safety goggles stares intently at equipment while a hand nearby holds measuring tape.
BUILT TO SCALE: Students聽in ME 240: Fundamentals of Instrumentation & Measurement and聽ME 241: Mechanics Laboratory鈥攊ncluding Max Colognesi 鈥25, pictured here鈥攁re making the most of their newly revamped curriculum and equipment.聽(人妻少妇专区 photo / J. Adam Fenster)

Alejandro Porras 鈥25 says that he appreciates, in addition to the new equipment, how the faculty are incorporating their latest research into lab exercises.

鈥淚t was cool because for one of the labs in particle tracking, Professor Kelley gave us the code that he uses for his research,鈥 says Porras. 鈥淲e got some insight into what leading scientists are doing and what the field鈥檚 current research focus is.鈥

Kelley says it鈥檚 too early to tell how the revamped curriculum and equipment is benefitting students, but as they advance to senior design courses, any changes should become evident. Allison Thompson 鈥24, who took the first offering of the refurbished ME 240 course in the spring and is now serving as a teaching assistant, says the effort to continually improve the curriculum is evident.

鈥淚t鈥檚 interesting being on the other side of the class,鈥 says Thompson. 鈥淚n our meetings we鈥檙e able to see the mistakes people are making and try to find ways to help them improve. With it being a brand-new course last year, it鈥檚 nice to see how we鈥檙e continually trying to make it better.鈥


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